Worn means thinned and damaged by long use. Worn carpet, worn steps, the soles are worn.
It describes the result of years of contact — stone worn smooth, worn tyres, a worn edge. Worn out means used until it is no longer any good, and of a person it means exhausted. Well-worn describes both a much-used object and an over-used phrase: a well-worn excuse. Worn is also the past participle of wear in its clothing sense: worn only once. Note careworn and worn thin.
1adjectivewornThinned and damaged by long use.
“The steps are worn into hollows in the middle.”
synonyms: worn out, threadbare
2adjectivetiredVery tired.
“She looked worn by the end of the second week.”
Too few real examples of this word to estimate which sense is commonest.
worn is a state of wear.
Also accepted in games: worn out
By analogy to past participles like torn from tear and sworn from swear.
Etymology from Wiktionary, CC BY-SA